Quality Supervisor
Company: Precision Castparts Corp. (PCC)
Location: Kent
Posted on: May 26, 2023
Job Description:
Country
United States of America
State / County
Washington
City
Kent
Division
Aerostructures
Company
Protective Coatings
Function
Quality
Workplace Type
On-Site
Position type
Full Time
Opportunity ID
8825
Company Profile
With more than 120 operations and approximately 20,000 employees
worldwide, Precision Castparts Corp. is the market leader in
manufacturing large, complex structural investment castings,
airfoil castings, forged components, aerostructures and highly
engineered, critical fasteners for aerospace applications. In
addition, we are the leading producer of airfoil castings for the
industrial gas turbine market. We also manufacture extruded
seamless pipe, fittings, and forgings for power generation and oil
& gas applications; commercial and military airframe
aerostructures; and metal alloys and other materials for the
casting and forging industries. With such critical applications, we
insist on quality and dependability - not just in the materials and
products we make, but in the people we recruit.PCC is relentless in
its dedication to being a high-quality, low-cost and on-time
producer; delivering the highest value to its customers while
continually pursuing strategic, profitable growth.In 2016,
Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett,
acquired Precision Castparts Corp.
Job Description
The Quality Assurance Supervisor is responsible for leading and
developing people, processes and systems that ensure the highest
safety, quality, productivity, and efficiency. Ensures that all
products and services meet or exceed government, industry and
company specifications. Ensures that the company's strategy for
quality products and customer satisfaction be responsive,
effective, and reach all areas of the organization with special
emphasis on the constant concern for product liability.Primary
Duties & Responsibilities:
- Adheres to all PCI safety and work rules as dictated in the
employee manual
- Develops, reviews, approves, initiates and implements standards
and methods for inspection, testing, and product evaluation before
release into the ProCoat System Document Center
- Reviews, oversees, plans and conducts the analysis, inspection,
design, test, and/or integration to assure the quality of the
assigned process
- Develops, reviews and approves procedures, forms, and
instructions within the QMS
- Establishes programs to evaluate precision and accuracy of
production and Quality Control processes, measurement, and analyzes
equipment and facilities used for process verification
- Oversees the documentation of data obtained during all quality
activities consistent with company policies and procedures
- Communicates to appropriate personnel and management
significant issues or developments identified during quality
activities and provides recommended process improvements to
management
- Prepares and presents technical and program information to team
members and management
- Establish working relationships with Manufacturing,
Engineering, Production Control, Marketing, and Purchasing to
maintain quality throughout the ordering and manufacturing cycle
and to minimize the potential for non-conforming parts.
- Maintains a working knowledge of government and industry
regulatory (NADCAP, AS9100 etc.) quality codes and standards
- Provides interpretive support of customer drawings,
specifications and regulations assuring that process operators have
clear understanding of appropriate customer requirements
- Communicates with customer(s) concerning Quality issues/matters
including but not limited to process performance, process failures,
NOE's to customer etc.
- Clean, organize and maintain work area as prescribed by
manager
- Directly supervises employees. Carries out supervisory
responsibilities in accordance with the organizations' policies,
procedures and applicable laws.
- Interviewing new employee candidates and making recommendations
for hire
- Assuring that appropriate training is scheduled and
performed,
- Appraising performance of direct reports, rewarding and
disciplining employees, and addressing complaints and resolving
problems
- Supervises, directs and supports the following:
- Quality Engineers engaged in quality activities such as:
- Document Control, Acceptance Authority Media, and Spec.
Reviews
- Calibration / Control of Monitoring and Measuring
Equipment
- Audits: Internal (QMS and Process) and External (Prime,
Customer and regulatory)
- Corrective Action Preventive Actions (CAPA) Process: 5 Why,
Root Cause Analysis
- Nonconforming product (Internal and External)
- Maintenance of the Quality Management System
- Lab Technicians engaged in lab activities such as:
- Process control testing
- Solution analysis
- reviews
- Maintenance of the Lab
- Quality Inspectors engaged in quality activities such as:
- Inspection (Receiving, In-process, and Final)
- Bakes (Stress relief, Hydrogen embrittlement, and Cures)
- Process Control Testing
- Certificate of Conformance
- Data Entry operators engaged in the following activities:
- Certificate of Conformance (typing & corrections)
- Scanning operators engaged in the following activities:
- Scanning quality records (travelers, process documents, quote
cards, material certs, etc.)
- Cert corrections
- Plans and monitors the flow of work through Quality Assurance
and the Lab.
- Establishes or adjusts department schedules, hours etc. to
assure that customer production schedules are met
- Formulates and maintains quality assurance objectives and
coordinates objectives with production procedures in cooperation
with shop supervisors to maximize product reliability and minimize
costs
- Maintains inspection data and prepares list of defects,
interacts with other departments to ensure compliance with
specification and to facilitate the acceptance of parts.
- Perform other duties as necessary or appropriate to the
position.Required Skills:
- Excellent working knowledge of the following:
- Quality Control and Quality Assurance: Understanding of a QMS
is critical
- Chemistry: Understanding of metal finishing, specifically
plating processes, such as cadmium, zinc nickel, copper, and
anodize is critical
- Quality systems, process control, statistical analysis,
specifications, and manufacturing safety practices
- Personal computers and standard office software (such as MS
Word, MS Excel, E-mail, MS Office and Internet) with ability to
develop and maintain spreadsheets, reports, and presentations
- Aerospace industry (manufacturing/processing environment)
- Products, metal finishing, and non-destructive testing
processes
- Multi-task in fast-paced environment, manage multiple tasks and
changing priorities using strong organization and prioritization
skills
- Quickly understand concepts and think through possible
solutions and implications
- Read and interpret quality and specification data with an
understanding of company policies, procedures, and internal
controls.
- Effectively present information and respond to questions from
groups of managers, colleagues, and customers
- Read, analyze and interpret documents such as drawings,
blueprints, and production schedules
- Work with mathematical concepts such as basic math, geometry,
and trigonometry
- Strong analytical and troubleshooting/problem solving skills
with an emphasis on attention to detail balanced with a big picture
focus and ability to work cooperatively with others. Collects and
researches data, designs work flows, and procedures
- Project Management - Ability to manage projects with competing
deadlines
- Customer Service - Responds to requests for service and
assistance
- High degree of integrity while working with confidential
information discreetly and appropriately
- Strong ethics, reasoning, and excellent communication skills
(oral and written). Clearly articulate results and needs across all
levels (individuals or groups of customers or employees)
- Team player with a proactive, positive attitude and a strong
sense of self-motivation, accountability, and responsibility.
- Familiarity with working with hazardous materials and utilizing
appropriate PPE.Required Experience:To perform this job
successfully, an individual must be able to perform each essential
duty satisfactorily. The requirements listed below are
representative of the knowledge, skill, and/or ability required.
Reasonable accommodations may be made to enable individuals with
disabilities to perform the essential functions.
- At least 3 years supervisory experience, aerospace industry
preferred.
- At least 5 years of experience in quality control and/or
quality assurance in a processing and/or manufacturing
environment.
- Black or Green Belt Six Sigma Certification is a plusLevel of
Education:
- High School Diploma
- Associates Degree or equivalent preferred
For informational purposes only, the range of pay for this role is
$70000 to $85000 US Dollar (USD) Salaried based on a variety of
factors. For informational purposes only, this role is eligible to
participate in the Company's Quarterly Cash Bonus Plan, paid out at
the quarterly bonus factor of 2X the Company's bonus multiple,
based on the Company's performance in the applicable quarter.
Employees will receive 120 hours paid time off every year.
Employees will also receive 10 paid holidays. Employees (and their
families) are eligible to participate in the company's medical,
dental, vision, and basic life insurance. Employees are eligible to
enroll in the Company's 401(k) plan.
Keywords: Precision Castparts Corp. (PCC), Kent , Quality Supervisor, Other , Kent, Washington
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